Herein we demonstrate a simplified, 'poor-man's' form of the Atomic Layer Deposition (ALD) technique to grow uniform silica multilayers onto hydrophilic surfaces at low temperatures, including room temperature (RT). Tetramethoxysilane vapor is used alternately with ammonia vapor as a catalyst, with very common benchtop lab equipment in an ambient environment. This deposition method could be applied in a wide range of fields for growing nanoscale layers of silica from an inexpensive vapor source, without the sophisticated vacuum systems or high temperatures that are generally required for ALD. Conditions for uniform deposition are demonstrated for 20-nm-thick silica shells grown around polymer spheres at RT, and in the interstitial space of a colloidal crystal film. This approach is shown to provide a controlled means of sintering the silica spheres and thereby is an easy way to modify the photonic and mechanical properties of the resulting material. We believe this method has an advantage compared to other more sophisticated methods of ALD and provides a simple technique for broad applications in MEMs, nanoporous structures, sintering of components, cell encapsulation, and organic/inorganic layered composites.
Abstract Microbial contamination of hospital surfaces is a major contributor to infectious disease transmission. This work demonstrates that superhydrophobic (Cassie‐Baxter) micro post topographies can significantly reduce cell attachment compared to flat controls. For ordered micro post arrays (post diameters 0.3 to 150 µm), the attachment of four pathogens ( Pseudomonas aeruginosa , Staphylococcus aureus , Escherichia coli , and Candida albicans ) from discrete contaminant droplets upon short‐term contact (15 s to 30 min) are assessed. There is a 3‐4‐log decrease in microbial attachment when reducing the micro posts diameters from 150 to 0.3 µm for all strains, with large posts (>20 µm) exhibiting similar attachment rates to flat controls. The critical, maximum feature size to prevent attachment can be tuned depending on the ratio of the cell size to post diameter. Two potential mechanisms are discussed for this size effect. First, application of the random sequential adsorption model shows that this relative post/cell size effect may be due to a reduced probability of attachment, which is theorized to be the dominant mechanism. Alternatively, a physical model is suggested for bacterial cell “pull‐off” due to surface tension forces during droplet dewetting. This work may be important for the design of non‐wetting antimicrobial surfaces within healthcare environments.
Biofilm formation on stainless steel (SS) surfaces of food-processing plants, leading to food-borne illness outbreaks, is enabled by the attachment and confinement of pathogens within microscale cavities of surface roughness (grooves, scratches). We report foodsafe oil-based slippery coatings (FOSCs) for food-processing surfaces that suppress bacterial adherence and biofilm formation by trapping residual oil lubricant within these surface cavities to block microbial growth. SS surfaces were chemically functionalized with alkylphosphonic acid to preferentially wet a layer of food-grade oil. FOSCs reduced the effective surface roughness, the adhesion of organic food residue, and bacteria. FOSCs significantly reduced Pseudomonas aeruginosa biofilm formation on standard roughness SS-316 by 5 log CFU cm–2, and by 3 log CFU cm–2 for mirror-finished SS. FOSCs also enhanced surface cleanability, which we measured by bacterial counts after conventional detergent cleaning. Importantly, both SS grades maintained their antibiofilm activity after the erosion of the oil layer by surface wear with glass beads, which suggests that there is a residual volume of oil that remains to block surface cavity defects. These results indicate the potential of such low-cost, scalable approaches to enhance the cleanability of SS food-processing surfaces and improve food safety by reducing biofilm growth.
To realize the potential of bioinspired fibrillar adhesive applications ranging from biomedical devices to robotic grippers, there has been a significant effort to improve their adhesive strength and understanding of the underlying adhesion and detachment mechanisms. These efforts include changes to the backing layer, which connects the roots of all of the pillars in the fibrillar adhesive. However, previous approaches such as thickness or elastic modulus changes are selectively advantageous to the adhesive strength depending on the substrate condition because of the trade-off between conformity to misaligned/rough surfaces and increased interfacial stress concentrations. In this work, we explore mechanical divisions (cuts) in the backing layer as a new approach to improve the adhesive strength without this trade-off. We combine experiments and finite element analysis (FEA) to study the effect of the divisions, which decouples the mechanical interaction between the pillars on the divided layers, and show that the adhesive strength can be improved regardless of the substrate condition. Tensile adhesion experiments show increased adhesive strength with cuts to a micropost array (150 μm diameter posts) by approximately 25% for 4 divisions. In situ imaging of pillar detachment shows a transition of the detachment process from a peel-like detachment to a random detachment sequence. FEA simulations of the detachment process suggest that the increased strength may originate from a simultaneous enhancement of the load distribution between the pillars and the compliance of the backing layer.
'/%3e%3c/defs%3e%3cpath fill='%23012169' d='M0 0h10080v5040H0z'/%3e%3cpath stroke='%23fff' stroke-width='.6' d='m0 0 6 3m0-3L0 3' clip-path='url(%23b)' transform='scale(840)'/%3e%3cpath stroke='%23e4002b' stroke-width='.4' d='m0 0 6 3m0-3L0 3' clip-path='url(%23c)' transform='scale(840)'/%3e%3cpath stroke='%23fff' stroke-width='840' d='M2520 0v2520M0 1260h5040'/%3e%3cpath stroke='%23e4002b' stroke-width='504' d='M2520 0v2520M0 1260h5040'/%3e%3cg fill='%23fff'%3e%3cuse xlink:href='%23d' x='2520' y='3780'/%3e%3cuse xlink:href='%23a' x='7560' y='4200'/%3e%3cuse xlink:href='%23a' x='6300' y='2205'/%3e%3cuse xlink:href='%23a' x='7560' y='840'/%3e%3cuse xlink:href='%23a' x='8680' y='1869'/%3e%3cuse xlink:href='%23e' x='8064' y='2730'/%3e%3c/g%3e%3c/svg%3e)
