Assessing efficacy of standard impregnation techniques on die-cast aluminum alloys using X-ray micro-CT
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Utilizing lightweight Al alloys in various industrial applications requires achieving precise pressure tightness and leak requirements. Vacuum pressure impregnation (VPI) with thermosetting polymers is commonly used to address leakage defects in die-cast Al alloys. In this study, the efficacy of the VPI technique in sealing alloy parts was investigated using a combination of nondestructive micro X-ray computed tomography (micro XCT) and a standard leak test. The results demonstrate that the commonly used water leak test is insufficient for determining the sealing performance. Instead, micro XCT shows distinct advantages by enabling more comprehensive analysis. It reveals the presence of a low atomic number impregnates sealant within casting defects, which has low grey contrast and allows for visualizing primary leakage paths in 3D. The effective atomic number of impregnated resin is 6.75 and that of Al alloy is 13.69 by dual-energy X-ray CT. This research findings will contribute to enhancing the standard VPI process parameters and the properties of impregnating sealants to improve quality assurance for impregnation in industrial metals.Cite
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Porous SiC Ceramics with Multiple Pore Structure Fabricated via Gelcasting and Solid State Sintering
Porous SiC ceramics with multiple pore structures were fabricated via gelcasting and solid state sintering.A novel gelling agent of Isobam was applied and PMMA was used as both foam stabilizer and pore forming agent.The mechanical properties of porous SiC ceramics were investigated as functions of PMMA content, rotating speed of ball mill, and sintering temperature.With PMMA content increasing from 5wt% to 20wt%, the foaming effect was inhibited while the stability of bubbles increased.When the rotating speed was 220 r/min, the open porosities of the as-prepared SiC ceramics sintered at 2100 varied ℃ from 51.5% to 72.8%, and compressive strength varied from 7.9 to 48.2 MPa.With the rotating speed increasing from 220 to 280 r/min, the foaming effect was aggravated and the porosities of SiC ceramics sintered at 2100 increased.℃ While the sintering temperature increasing from 2050 to 2150 , ℃ the SiC ceramics prepared with PMMA content of 20wt% at rotating speed of 220 r/min decreased in the open porosities while increased in compressive strength.
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Split combination female die was used in flexible die system for radial die parting axial extrusion for taking out the work form female die more easily.The quick assembling/disassembling combined male die was used to make easy the die replacing and prolong the life-span of die.For only the female and male die segment need to be changed,so it lowers the cost of die,saves the time for die-changing,increases productivity and accelerates enterprise's response to the market.
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Nanocrystalline material
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