45 nm nMOSFET with metal gate on thin SiON driving 1150 /spl mu/A//spl mu/m and off-state of 10nA//spl mu/m

We demonstrate for the first time that nMOS devices with PVD TaN gate on 1.2 nm EOT SiON can be fabricated with high drive currents. On state currents of 1150 /spl mu/A//spl mu/m (I/sub off/ < 10 nA//spl mu/m) at 1.2 V and 810 /spl mu/A//spl mu/m (I/sub off/ < 10 nA//spl mu/m) at 1.0 V are among the highest ever reported. The TaN metal gate electrode allows the capacitance equivalent thickness (CET or T/sub ox-inv/) to be scaled by 0.4 nm without increasing the gate leakage. A special metal etch stopping on 1.4 nm EOT SiON has been developed resulting in gate stacks of similar reliability as poly gate electrodes. We also report on an implant into the metal gate electrode that reduces gate leakage and increases mobility.