Wafer bonding of silicon wafers covered with various surface layers

Studies dealing with the bonding behavior of silicon wafers coated with thermal oxide, plasma-enhanced chemical vapor deposition (PE-CVD) oxide, PE-CVD oxynitride, PE-CVD nitride and low-pressure (LP) CVD nitride are presented. The PE-CVD layers require a chemo-mechanical polishing (CMP) before bonding to reduce the surface roughness. The bonding energies of the wafer pairs with different interface layers are similar to those of bonded hydrophilic silicon wafers. Infrared microscopy of patterned wafer pairs reveals interfaces which are almost free of bubbles. Presumably, the gas, which usually generates such interface bubbles, diffuses into the interface cavities. The tensile strengths of patterned wafer pairs including a PE-CVD oxide or a PE-CVD oxynitride interface layer are about twice as high as for patterned hydrophilic silicon wafer pairs.