Rotor windage losses for Lundell alternators.

The Lundell alternator is being investigated for power system applications. At the high speeds required, power loss due to windage can become high and result in significant heating of the alternator. This loss must be incorporated in the cooling design. The velocity profiles expected in these alternators are highly turbulent, and the Reynolds numbers are well above the levels previously reported; the available data could only be extrapolated. For this reason, a range of experimental data was generated to permit accurate calculation of the windage power loss for Lundell alternator design. Windage tests were conducted on two concentric rotor-stator configurations in ambient air, producing Reynolds numbers as high as 100,000. Using the data obtained, a method was developed to calculate the windage loss for any Lundell alternator given the geometry and cavity conditions.