High productivity thermal compression bonding for 3D-IC

The evaluation result of 4 layer stacked IC which was bonded using thermal compression bonder (TCB) is reported. The throughput can be remarkably improved because chips of multi-layer can be pre bonded by using non-conductive film (NCF) which is pre-applied adhesive and can be thermally pressed at a time. To realize this process, we stacked the 4 chips having through silicon via (TSV) on a Si substrate and evaluated the connectibility. As the evaluation after bonding, wettability of a solder by cross-section observation and a void in NCF layer by constant depth mode scanning acoustic microscope (C-SAM) observation were confirmed. As a result, it was confirmed that the voidless and good solder joints were possible by reducing the temperature difference in a stacking direction. For the evaluation, we used the TEG of 6 mm × 6 mm × 0.05 mm size which has more than 15,000 bumps of 12 µm height and 15 µm diameter. It was also demonstrated that gang bonding for a plurality of pre bonded chips formed on a substrate was possible by using the novel bonding attachment which accepts the thicknesses difference of 5 µm.