Chemical Engineering and Processing: Process Intensification

a b s t r a c t This article reports on a microreactor/microwave high-pressure flow hybrid apparatus of a novel concept design, which includes both the microreactor and a spiral reactor, and its efficient use in the synthesis of silver nanoparticles of relatively uniform sizes (4.3 ± 0.7 nm) under microwave irradiation. By contrast, under otherwise identical experimental conditions but with conventional heating, the nanoparticle size was non-uniform (8.3 ± 2.7 nm) and the spiral reactor walls were covered with a silver mirror deposit. Formation of the nanoparticles was monitored by UV-visible spectroscopy (plasmonic absorption band; LSPR), TEM and by small-angle X-ray scattering (SAXS). Both the spiral microreactor and the spiral quartz reactor of the hybrid system played an important role in the synthesis, with the microreactor provid- ing the environment wherein mixing of the aqueous solution of (Ag(NH3)2) + and the solution of glucose (the reducing agent) and poly(N-vinyl-2-pyrrolidone) (PVP; stabilizer/dispersing agent) occurred. The microwaves provided the thermal energy to effect a uniform growth of the silver nanoparticles at tem- peratures above 120 ◦ C. Mixing the two solutions by conventional methods (no microreactor) failed to yield such nanoparticles even under microwave irradiation and no formation of a silver mirror occurred in the inner walls of the spiral reactor.