Butyl Rubber Nanocomposites with Monolayer MoS2 Additives: Structural Characteristics, Enhanced Mechanical, and Gas Barrier Properties

Emerging two-dimensional (2D) materialsm, such as molybdenum disulfide (MoS2), offer opportunities to tailor the mechanical and gas barrier properties of polymeric materials. In this study, MoS2 was exfoliated to monolayers by modification with ethanethiol and nonanethiol. The thicknesses of resulting MoS2 monolayers were 0.7 nm for MoS2-ethanethiol and 1.1 nm for MoS2-nonanethiol. MoS2 monolayers were added to chlorobutyl rubber to prepare MoS2-butyl rubber nanocomposites at concentrations of 0.5, 1, 3, and 5 phr. The tensile stress showed a maximum enhancement of about 30.7% for MoS2-ethanethiol-butyl rubber and 34.8% for MoS2-nonanethiol-butyl rubber when compared to pure chlorobutyl rubber. In addition, the gas barrier properties were increased by 53.5% in MoS2-ethanethiol-butyl rubber and 49.6% in MoS2-nonanethiol-butyl rubber. MoS2 nanosheets thus enhanced the mechanical and gas barrier properties of chlorobutyl rubber. The nanocomposites that are presented here may be used to manufacture pharmaceutical stoppers with high mechanical and gas barrier properties.