Abstract The solubility of additives in polymers is shown to determine the state of the additive in a processed sample and the mechanisms by which it may be lost. The loss of additives is described in terms of a model which considers the effects of solubility, diffusion rate and volatility, and it is shown that the rate and mechanism of loss depends upon these quantities and upon the sample geometry. The effects of additive structure on loss mechanism and rate are discussed and the implications for additive design are reviewed.