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    Characterization and Process Development of CVD/ALD-based Cu(Mn)/Co(W) Interconnect System
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    In this work, an approach for copper atomic layer deposition (ALD) via reduction of Cu x O films was investigated regarding applications in ULSI interconnects, like Cu seed layers directly grown on diffusion barriers (e. g. TaN) or possible liner materials (e. g. Ru or Ni) as well as non-ferromagnetic spacer layers between ferromagnetic films in GMR sensor elements, like Ni or Co. The thermal Cu x O ALD process is based on the Cu (I) β-diketonate precursor [( n Bu 3 P) 2 Cu(acac)] and a mixture of water vapor and oxygen ("wet O 2 ") as co-reactant at temperatures between 100 and 130°C. Highly efficient conversions of the Cu x O to metallic Cu films are realized by a vapor phase treatment with formic acid (HCOOH), especially on Ru substrates. Electrochemical deposition (ECD) experiments on Cu ALD seed/Ru liner stacks in typical interconnect patterns are showing nearly perfectly filling behavior. For improving the HCOOH reduction on arbitrary substrates, a catalytic amount of Ru was successful introduced into the Cu x O films during the ALD with a precursor mixture of the Cu (I) β-diketonate and an organometallic Ru precursor. Furthermore, molecular and atomic hydrogen were studied as promising alternative reducing agents.
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