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    Responsive Microgrooves for the Formation of Harvestable Tissue Constructs
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    Abstract:
    Given its biocompatibility, elasticity, and gas permeability, poly(dimethylsiloxane) (PDMS) is widely used to fabricate microgrooves and microfluidic devices for three-dimensional (3D) cell culture studies. However, conformal coating of complex PDMS devices prepared by standard microfabrication techniques with desired chemical functionality is challenging. This study describes the conformal coating of PDMS microgrooves with poly(N-isopropylacrylamide) (PNIPAAm) by using initiated chemical vapor deposition (iCVD). These microgrooves guided the formation of tissue constructs from NIH-3T3 fibroblasts that could be retrieved by the temperature-dependent swelling property and hydrophilicity change of the PNIPAAm. The thickness of swollen PNIPAAm films at 24 °C was approximately 3 times greater than at 37 °C. Furthermore, PNIPAAm-coated microgroove surfaces exhibit increased hydrophilicity at 24 °C (contact angle θ = 30° ± 2) compared to 37 °C (θ = 50° ± 1). Thus PNIPAAm film on the microgrooves exhibits responsive swelling with higher hydrophilicity at room temperature, which could be used to retrieve tissue constructs. The resulting tissue constructs were the same size as the grooves and could be used as modules in tissue fabrication. Given its ability to form and retrieve cell aggregates and its integration with standard microfabrication, PNIPAAm-coated PDMS templates may become useful for 3D cell culture applications in tissue engineering and drug discovery.
    Keywords:
    Biocompatibility
    Conformal coating
    PDMS stamp
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    Soft Lithography
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    Microcontact Printing
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    We introduce a novel microfabrication method using direct writing of photoresist with an ultrasonic microplotter equipped. First, the photoresist is driven into the pipette through capillary forces. The pipette is then used to directly write microfeatures on a polydimethylsiloxane (PDMS) substrate. The photoresist is cured on a hot-plate and used as a mold for replication. A second layer of PDMS is cast onto the mold. Once cured on a hot-plate, it is peeled off from the mold to obtain the desired microfeatures. We demonstrate that this method can be used for ultra-rapid and cost-effective fabrication of microchannels (39.65 μm wide) without need for clean room facilities.
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    Polydimethylsiloxane
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    Abstract Soft lithography enables rapid microfabrication of many types of microsystems by replica molding elastomers into master molds. However, master molds can be very costly, hard to fabricate, vulnerable to damage, and have limited casting life. Here, an approach for the multiplication of master molds into monolithic thermoplastic sheets for further soft lithographic fabrication is introduced. The technique is tested with master molds fabricated through photolithography, mechanical micromilling as well as 3D printing, and the results are demonstrated. Microstructures with submicron feature sizes and high aspect ratios are successfully copied. The copying fidelity of the technique is quantitatively characterized and the microfluidic devices fabricated through this technique are functionally tested. This approach is also used to combine different master molds with up to 19 unique geometries into a single monolithic copy mold in a single step displaying the effectiveness of the copying technique over a large footprint area to scale up the microfabrication. This microfabrication technique can be performed outside the cleanroom without using any sophisticated equipment, suggesting a simple way for high‐throughput rigid monolithic mold fabrication that can be used in analytical chemistry studies, biomedical research, and microelectromechanical systems.
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    Here we demonstrate the microfabrication of deep (>25 μm) polymeric microstructures created by replica-molding polydimethylsiloxane (PDMS) from microfabricated Si substrates. The use of PDMS structures in microfluidics and biological applications is discussed. We investigated the feasibility of two methods for the microfabrication of the Si molds: deep plasma etch of silicon-on-insulator (SOI) wafers and photolithographic patterning of a spin-coated photoplastic layer. Although the SOI wafers can be patterned at higher resolution, we found that the inexpensive photoplastic yields similar replication fidelity. The latter is mostly limited by the mechanical stability of the replicated PDMS structures. As an example, we demonstrate the selective delivery of different cell suspensions to specific locations of a tissue culture substrate resulting in micropatterns of attached cells.
    Polydimethylsiloxane
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    We present an original microfabrication-free procedure to flexibly design and fabricate 3-dimensional microchannels in polydimethylsiloxane (PDMS) elastomer with a single-step process using hydrogel molds. In this process, arranged small wires of agarose-gel serve as a mold for a microchannel formed within a piece of PDMS. The advantages of the method are that 3-dimensional microchannels can be flexibly designed and fabricated by a simple procedure without using any specialized equipment or processes. Hydrogel Molding promises to make microfluidic processes more accessible in a variety of fields, including fundamental biology, biomedical engineering, material sciences and would also provide an attractive educational material for students.
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    We present an original microfabrication-free procedure to flexibly design and fabricate 3-dimensional microchannels in polydimethylsiloxane (PDMS) elastomer with a single-step process using hydrogel molds. In this process, arranged small wires of agarose-gel serve as a mold for a microchannel formed within a piece of PDMS. The advantages of the method are that 3-dimensional microchannels can be flexibly designed and fabricated by a simple procedure without using any specialized equipment or processes. This method would make microfluidic processes more accessible for laboratories of a variety of fields, and would also provide an attractive educational material for students.
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    The fabrication of complex patterns of aligned microstructures has required the use of multiple applications of lithography. Here we describe an approach for microfabrication that encodes the two-dimensional spatial information of several photomasks onto a single elastomeric stamp by mapping each photomask onto distinct heights on the surface of the stamp. Pressing the stamp against a surface collapses the topography of the stamp such that each recessed layer contacts the surface in stepwise sequence; the greater the applied pressure, the larger the area of the stamp that contacts the surface. After contact of each new layer with the surface, we use techniques of soft lithography (microcontact printing, microfluidics, and patterning through membranes) to pattern the surfaces that contact the stamp and those that do not with inorganic, organic, or living materials. Microfabrication through the use of multilevel stamps provides a promising alternative to conventional lithography for the construction of multicomponent, aligned surfaces; these structures may find use as components of microfluidic devices or biological patterns.
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