Considerations regarding the stress relieving in a special product

2015 
The special product has a steel bearing structure located inside the shoulders and it is fitted with a steel cylinder loaded by an internal pressure pi. The value of the maximum internal pressure is high, at limit being equal to the allowable stress (σa = pi), where pi = 3000 MPa. The uniform stresses decrease if there is an external pressure applied on the cylinder. Therefore, it must be produced external pressure in order to reduce the stress ctmax., in other words to achieve a relieving operation. The external diameter of the internal tube is larger than the internal diameter of the external tube. In the normal temperature conditions these two cylinders cannot be assembled. After it is heated up, expanded cylinder is mounted on the internal cylinder and after the quenching, on the contact surface it appears a relieving pressure p. We are interested in computing the parameters of this technological procedure, for the classic way of relieving, namely by heating up the external cylinder. After processing by cutting, radius R2 of the internal tube is greater than δ = 0.05 mm radius R2 of the external tube. After cooling, the two tubes have a common radius R2, which will have an average value between the values they had before the assembling process. This is why the external tube has to suffer a thermal expansion, the internal tube suffering a compression, so that the two displacements summed, measured perpendicular to the contact surface, have a value of δ = 0.05 mm. After the relieving operation, on the contact surface between the two tubes will be produces a contact pressure, p. In the paper we study the effect of the relieving pressure p, onto the stresses if there would be not relieving and the variation of stresses considering relieving of both the internal tube and the external tube. The highest values of the stresses are those on the internal face of the bearing. If calculations are in accordance with the third failure theory it results that the maximum tangential stresses are the highest values. The values of normal and shear stress influence the phenomenon of relieving in the bearing because high internal pressures inside the bearing may break the internal tube leading to collapse of the structure.
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