Design of a compact 18-speed epicyclic transmission for a personal mobility vehicle

This paper describes the design and shifting dynamics of a novel and small-sized transmission which composed of three epicyclic gear modules and a hub shaft in conjunction with several clutches. The proposed epicyclic gear train can be used in a personal mobility vehicle such as an electric utility vehicle and small car, etc. And it is distinguished from others for its small size, light weight, high efficiency, and wide speed range up to 18 gear steps. In this paper, its dynamic behavior is dealt with in order to ensure the automatic and robust shifts according to the shift commands, focused on the shift mechanism design. First the overall structure and operating principles of the transmission are described in detail. Based on the CAD data of whole components, a detailed multibody dynamic model is built using ADAMS software which can analyze the dynamic behavior of a mechanical system. Then numerical simulations are performed during the shift and whole operating period. From the simulation and experiment results, the overall performance and operating principles of the 18 speed epicyclic transmission are discussed and the design of shift device is optimized to ensure the robust shift finally.