Layer Cross-Fading at Organic/Organic Interfaces in OVPD-Processed Red Phosphorescent Organic Light Emitting Diodes as a New Concept to Increase Current and Luminous Efficacy

The current and luminous efficacy of a red phosphorescent organic light emitting diode (OLED) with sharp interfaces between each of the organic layers can be increased from 18.8 cd/A and 14.1 lm/W (at 1,000 cd/m 2 ) to 36.5 cd/A (+94%, 18% EQE) and 33.7 lm/W (+139%) by the introduction of a layer cross-fading zone at the hole transport layer (HTL) to emission layer (EL) interface. Layer cross-fading describes a procedure of linearly decreasing the fraction in growth rate of an organic layer during deposition over a certain thickness while simultaneously increasing the fraction in growth rate of the following layer. For OLED processing and layer cross-fading organic vapor phase deposition (OVPD) is used. The typical observation of a roll-off in current efficacy of phosphorescent OLED to higher luminance can be reduced significantly. An interpenetrating network of a prevailing hole and a prevailing electron conducting material is created in the cross-fading zone. This broadens the recombination zone and furthermore lowers the driving voltage. The concept of layer cross-fading to increase the efficacies is suggested to be useful in multi-colored OLED stacks as well.