Recovery of carbon black from waste tire in continuous commercial rotary kiln pyrolysis reactor

Abstract Environmental problems caused by waste tires have become so glaring that it has attracted wide attention. This case study seeks to examine the properties of carbon black from waste tires continuous commercial scale pyrolysis. This work aims to contribute to this growing area of research by exploring the difference between the properties of products under the condition of mass production and those under the condition of laboratory scale or pilot scale production. A pyrolysis prototype, with a waste tire mass flow rate of 50-60 t d-1 was constructed and introducted. Steel-included tire granulates were pyrolyzed in micro-negative pressure furnace at about 420 ± 20°C. This kind of nonstripping, micro-negative pressure and low-temperature continuous thermal pyrolysis technology can reduce the stripping process between rubber and steel wire, reduce the requirement of equipment sealing, and improve the utilization rate of resources. All three products including pyrolytic carbon black (CBp), tire pyrolysis oil (TPO) and pyrolysis gas showed good characteristics. Pyrolysis gas had been successfully re-used for pyrolysis furnaces and dryers. The higher heating value of TPO estimated to 37-40 MJ kg-1, which was comparable to diesel fuel through further treatment. Results of proximate analysis, element analysis, XPS, FTIR, XRD and surface structure confirmed that CBp with commercial scale production showed no apparent data difference with those in other small scale research cases. The morphological changes of carbon black particles were suggested, revealing a possible internal structure of CBp aggregates in commercial scale pyrolysis. This study is an attempt to push the existing research in this field to commercial production. This work generates fresh insight into the viability of continuous commercial pyrolysis and demonstrates the feasibility of the operation, providing reference for many researchers and units who study the pyrolysis technology of waste tires with the feasibility of industrial production.