Antimicrobial cotton fibres prepared by in situ synthesis of AgCl into a silica matrix

Functional antimicrobial cotton fibres were prepared in a novel two-step procedure utilising the pad-dry-cure method to apply an inorganic–organic hybrid sol–gel precursor (reactive binder, RB) followed by the in situ synthesis of AgCl particles on the RB-treated fibres. The morphology and surface composition of the modified cotton fibres were investigated by scanning electron microscopy imaging and X-ray photoelectron spectroscopy and energy-dispersive X-ray spectroscopy spectral analyses. The bulk concentration of Ag on the cotton fibres was determined by inductively coupled plasma mass spectroscopy, and the antimicrobial activity against the bacteria Escherichia coli and Staphylococcus aureus was estimated according to the ISO 20645:2004 (E) and AATCC 100-1999 methods. The results showed that this application process yields the following important benefits: (1) the presence of the RB silica matrix increased the fibres’ capacity for adsorbing AgCl particles compared with the same fibres without RB; (2) the in situ synthesis enabled a simple and environmentally friendly preparation of AgCl particles from AgNO3 and their embedment into the fibres; (3) the AgCl particles were bound to the RB silica matrix by physical forces, which allowed for their controlled release from the fibres; (4) the capacity of the RB-modified cotton samples to hold embedded AgCl particles was sufficient to provide a 100 % bacterial reduction even after 10 repeated washing cycles; and (5) the chemical modification of the cotton fibres did not significantly change their whiteness, wettability or softness.