A new active position sensing method for ropeless elevator

Traditional cable driven elevators perform poorly in high-rise buildings because the weight of the cable limits the payload, and its elasticity degrades control performance. Further, it is not mechanically possible to include several elevator cars in the same hoistway because of the cable. However such multi-car elevator systems are desirable since they reduce passenger waiting time and reduce the space requirements of the elevator system. A promising solution is to use long armature linear motors spanning the hoistway to directly drive elevator cages. In such applications, the mover position sensing method must be explicitly addressed since most active position sensing methods require traveling cables, which are also an obstacle for multi-car elevator systems. In this paper, the linear-motor active position sensing method is formally introduced and the principle of operation, design and real-time operation methods are presented. The proposed method is used to measure the position of the mover of a long armature permanent magnet linear synchronous motor requiring no active components on the mover, thus traveling cables are eliminated. The principle of operation is inspired by linear variable differential transformer: A magnetic shunt positioned at a fixed distance ahead of the mover deforms the magnetic field created by one of the armature coils. The deformation can be determined by measuring the induced voltages on the neighboring coils, and the position of the shunt, and thus the mover, can be calculated. A design method for the optimal dimensions of the shunt for a given armature to provide long measurement range and small maximum position error is presented, accompanied by a real-time measurement algorithm that will enable the motor to be driven using the method. Finally the method is verified by simulations and experimental results conducted on a full scale linear-motor elevator prototype that was constructed in the laboratory.