Conversion of historic waste treatment process for production of an LDR and WIPP/WAC compliant TRU wasteform

In support of the historic weapons production mission at the, Rocky Flats Environmental Technology Site (RFETS), several liquid waste treatment processes were designed, built and operated for treatment of plutonium-contaminated aqueous waste. Most of these @ processes ultimately resulted in the production of a cemented wasteform. One of these treatment processes was the Miscellaneous Aqueous Waste Handling and Solidification Process, commonly referred to as the Bottlebox process. Due to a lack of processing demand, Bottlebox operations were curtailed in late 1989. Starting in 1992, a treatment capability for stabilization of miscellaneous, Resource Conservation and Recovery Act (RCRA) hazardous, plutonium-nitrate solutions was identified. This treatment was required to address potentially unsafe storage conditions for these liquids. The treatment would produce a TRU wasteform. It thus became necessary to restart the Bottlebox process, but under vastly different conditions and constraints than existed prior to its curtailment. This paper provides a description of the historical Bottlebox process and process controls; and then describes, in detail, all of the process and process control changes that were implemented to convert the treatment system such that a Waste Isolation Pilot Plant (WIPP) and a Land Disposal Requirements (LDR) compliant wasteform would be produced. The rationale formore » imposition of LDRs on a TRU wasteform is discussed. In addition, this paper discusses the program changes implemented to meet modem criticality safety, Conduct of Operations, and Department of Energy Nuclear Facility restart requirements.« less