Tannin-furanic foams modified by soybean protein isolate (SPI) and industrial lignin substituting formaldehyde addition

Abstract Soybean protein isolate (SPI) was tested in this study as a crosslinker and formaldehyde substitute for preparing high biomass content sustainable rigid tannin-furanic-SPI (TFS) and lignin-tannin-furanic-SPI (LTFS) versatile foams. Additionally, flame retardancy was improved by lignin used as a natural fire-retardant. Fourier-transform infrared spectroscopy (FT-IR), coupled with matrix-assisted laser desorption/ionization time-of-flight mass spectrometry (MALDI-ToF-MS), revealed a covalent cross-linking reaction between tannin and SPI. TFS and LTFS foams showed by scanning electron microscopy (SEM) a closed cell structure without any pores. The incorporation of SPI resulted in enhanced mechanical properties and reduced pulverization ratios, improved thermal stability and increased thermal conductivity (approximately 0.042–0.044 W/m K compared with control foam. Furthermore, the TFS foams exhibited outstanding flame retardancy and suppressed smoke generation while undergoing combustion. These results were supported by a higher limiting oxygen index (LOI) value, a lower heat-release rate, and a higher char residue, obtained by LOI and cone calorimetry. The addition of lignin further enhanced the thermal properties and flame retardancy of TFS foams although it decreased their mechanical performance. The TFS and LTFS foams were environmentally friendly, as shown by the low formaldehyde emission measurements. This novel sustainable TFS foam appears to have a good potential for industrial application.