Design and Manufacturing of Ultra-Hard Micro-Milling Tool

Based on the study of existing typical micro-milling tools and the actual demand for micro-milling tools,the P3 design principle and design flow for ultra-hard micro-milling tool were introduced to give basic guidance for theoptimization of micro-milling tools. Then, according to the P3 design flow, the manufacturing process of polycrystallinediamond （PCD） micro-milling tool was proposed, and the PCD micro-milling tool with diameter of 0.5 mm wasdeveloped. Finally, the micro-milling test on the slot was carried out to study the milling performance of PCD micromillingtool.