Mechanical design of brush coating technology for the alignment of one-dimension nanomaterials

Abstract Widespread approaches to fabricate surfaces with aligned nanostructured topographies have been stimulated by opportunities to enhance interface performance by combing physical and chemical effects, in which brush-coating technology (BCT) is a cost-effective and feasible method for aligned film and large-scale production. Here, we reported a BCT process to realize the alignment of various 1D nanostructures through mechanical design that provides a more precise and higher shear force. By regulating the viscosity of dispersion, shear force is proved to be 24 and 20.3 times larger (when the volume ratio of water and glycerol is 1:3) according to the theoretical calculation and ANSYS simulating calculation results respectively, which plays a vital role in brush coating process. The universality was demonstrated by the alignment of one-dimension nanomaterials with different diameters, including silver nanowires (∼ 80 nm), molybdenum trioxide nanobelts (∼ 150 nm), vanadium pentoxide nanobelts (∼ 150 nm) and bismuth sulfide nanobelts (∼ 200 nm), et al., which in consequence have different alignment ratios. Meanwhile, anisotropic and flexible electrical conductors (the resistance anisotropic ratio was 2) and thermoelectric films (Seebeck coefficient was calculated to be 56.7 µV/K) were demonstrated.