Effects of Pilot Plant-Scale Ultrasound on Palm Oil Separation and Oil Quality

The effects of ultrasonic standing waves on palm oil separation of ex-screw press feed from the mesocarp of the palm oil fruit, oil recovery and oil quality were determined. The ex-screw press feed at 85 °C was pumped simultaneously into two identical vessels. One vessel was the control (non-ultrasound) and the other vessel (ultrasound) was fitted with two 400 kHz transducer plates operating at 13.4 kJ/kg, which were placed in direct contact with the feed. Oiling-off by gravity settling occurred at faster rates after sonication. The total recoverable oil after 30 min gravity settling and upon centrifuging the underflow sludge (remaining colloidal fraction) at 1000×g was higher after sonication. Total recoverable oil was 30.7 ± 2.9 % and 43.5 ± 8.6 % (w/w original feed basis) for the non-sonicated and sonicated samples respectively. Sonication reduced the oil content of the sludge ex-centrifuge, demonstrating that higher recovery of palm oil was obtained with ultrasound application. Sonication did not affect the DOBI (deterioration of bleachability index) value, and vitamin E and free fatty acid contents of the separated oil. High-frequency ultrasound enhances the separation rate of palm oil and increases oil recovery without compromising oil quality.