New organic aerogels based upon a phenolic-furfural reaction
1994
The aqueous polycondensation of (1) resorcinol with formaldehyde and (2) melamine with formaldehyde are two proven synthetic routes for the formation of organic aerogels. Recently, we have discovered a new type of organic aerogel based upon a phenolic-furfural (PF) reaction. This sol-gel polymerization has a major advantage over past approaches since it can be conducted in alcohol (e.g., 1-propanol), thereby eliminating the need for a solvent exchange step prior to supercritical drying from carbon dioxide. The resultant aerogels are dark brown in color and can be converted to a carbonized version upon pyrolysis in an inert atmosphere. BET surface areas of 350--600 m{sup 2}/g have been measured, and transmission electron microscopy reveals an interconnected structure of irregularly-shaped particles or platelets with {approximately}10 nm dimensions. Thermal conductivities as low as 0.015 W/m-K have been recorded for PF aerogels under ambient conditions. This paper describes the chemistry-structure-property relationships of these new materials in detail.
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