Main technical innovations of Songke Well No.2 Drilling Project

ABSTRACT Songke Well No.2, one of the main part of the scientific drilling project in Songliao Basin, which was drilled 7018 m and acquired the part of cores continuously from the Low Cretaceous to the Carboniferous and the Permian from the 2843 m deep, can be considered as the deepest continental drilling project in Asia. Aiming at the features of longer well sections, larger diameters and multiple spud-ins for coring of Songke Well No.2, this project broke through the “coring in small diameter and reaming in large diameter” spud-in drilling-completion procedures which are always used in large-diameter-well coring for continental scientific drilling projects in domestic and overseas and the drilling method of short-single-cylinder roundtrip footage. At the same time, “coring in the same diameter and completing drilling at one single diameter” was achieved at all φ 311 mm and φ 216 mm coring sections of more than one thousand meters long, high-efficient operation with “drilling long footage with drill tools combined in multi-cylinders” was achieved at deep coring section. Four world drilling records were created which include more than a thousand meters continuous coring at φ 311 mm, and the footage per roundtrip footage at φ 311 mm, φ 216 mm and φ 152 mm is all more than 30 m, all of these breakthroughs reduced at least 300 days for this project; moreover, considering the characteristics of formations that the geothermal gradient is high in the drilled sections and the inside-well temperature is over 240°C after drilling completion, a formate-polymer water-based mud system was developed by compounding attapulgite and sodium bentonite and by adding independently developed high-temperature stabilizer, which can provide critical technical support for successful well completion at 7018 m in the super-high-temperature environment It is the first time that the water-based mud is operated at the working temperature higher than 240°C in China; Besides, considering the high-quality requirement on cores imposed by the project, the method “mechanical cored is charge” to discharge core nondestructively on the ground was worked out, and more than 4000 m scatheless cores were discharged out of the drill pipes while maintaining original stratum structures.