Room-Temperature Stress Reduction in Welded Joints through Electropulsing

Abstract Conventional residual stress mitigation techniques involve long processing times at high temperatures or mechanical loading to build plastic compressive stress below the surface. In this study, we present a new methodology to achieve the same results at near ambient temperature in less than a minute. This is demonstrated on a welded joint of 316 L stainless steel, where low-frequency DC current pulses are shown to recrystallize the specimen and reduce residual stress. We present experimental evidence of ∼30% reduction in electrical resistance, which corresponded to ∼40% decrease in both microhardness and residual stress, measured by the X-ray diffraction tests. Similar improvement was qualitatively observed through significant decrease in the low-angle grain boundary density, which also reflects the decrease of the residual stress. The technique can be applied to relieve residual stress in conditions difficult for the conventional processing, such as locations with extreme space constraints or objects that cannot be heat treated.