Understanding CO2 decomposition by thermal plasma with supersonic expansion quench

CO2 pyrolysis by thermal plasma was investigated, and a high conversion rate of 33% and energy efficiency of 17% were obtained. The high performance benefited from a novel quenching method, which synergizes the converging nozzle and cooling tube. To understand the synergy effect, a computational fluid dynamics simulation was carried out. A quick quenching rate of 107 K s−1 could be expected when the pyrolysis gas temperature decreased from more than 3000 to 1000 K. According to the simulation results, the quenching mechanism was discussed as follows: first, the compressible fluid was adiabatically expanded in the converging nozzle and accelerated to sonic speed, and parts of the heat energy converted to convective kinetic energy; second, the sonic fluid jet into the cooling tube formed a strong eddy, which greatly enhanced the heat transfer between the inverse-flowing fluid and cooling tube. These two mechanisms ensure a quick quenching to prevent the reverse reaction of CO2 pyrolysis gas when it flows out from the thermal plasma reactor.