Nanoarchitectonics of highly sensitive and with large working range 3D piezoresistive microporous foam based on carbon nanotubes and elastomer

Abstract Hypothesis Nanocarbon/polymeric 3D porous composites have been widely developed as piezoresistive sensors due to their improved performances. Functionalized nanocarbon is usually used to allow its adsorption on the surface of porous polymeric material. However, both the functionalization and the surface localized distribution of the nanomaterial can limit the nanocarbon effect on conductivity and mechanical stability of the material thus affecting piezoresistive performances. Experiments A novel nanoarchitectonics strategy to prepare an elastomeric/carbon nanotubes (CNTs) 3D porous piezoresistive nanocomposite is developed. The fabrication route does not require complex apparatus and CNTs chemical functionalization. Moreover, foams of any shape and dimensions can be produced with neither complex machinery and procedures nor wastes production. Findings The obtained material is characterized by the presence of well dispersed pristine CNTs on both surface and bulk of the polymeric matrix. The foam exhibited improved piezoresistive properties with excellent compressive stress (>150 kPa), sensitivity at low displacement (29 kPa−1) and limit of detection for both pressure (2 Pa) and extension (130 nm). These excellent features could allow the use of the as prepared nanocomposite in different applications ranging from wearable devices to robotic or infrastructure monitoring with outstanding flexibility.