Long-term service induced mechanical properties change of hot-end welding metals in a retired CrMoV bainitic gas turbine rotor

Abstract This research focused on evaluating the mechanical properties change of Welding Metals (WMs) at the turbine-end (hot-end, working beyond 500 °C) of a retired CrMoV bainitic gas turbine rotor serving over 14 years, by comparison to those WMs at the compressor-end (cold-end, working below 300 °C). After long-term service, the room-temperature elastic modulus and the bainitic microstructure of hot-end WMs stayed almost the same as those of cold-end WMs, but the high-temperature elastic modulus and the dislocations density of the former became higher than those of the latter. The above change, especially the change of high-temperature elastic modulus produced significant influences on the tensile, fatigue and creep behaviors of hot-end WMs, which further led to a higher tensile and creep strength but a lower ductility, as well as a better fatigue crack propagation resistance under high-temperature condition. A correlation between the high-temperature elastic modulus change and the tensile/fatigue/creep behaviors change was established for hot-end WMs based on mechanics modelling, which provided a feasible way to monitor the rotor properties change.