Product evaluation of hydrothermal carbonization of biomass: semi-continuous vs. batch feeding

Interest in hydrothermal carbonization (HTC) is increasing worldwide due to its outstanding capabilities. This study introduces a novel semi-continuous feeding system to feed the biomass slurry against the high pressure of an HTC reactor. As expected in a semi-continuous operation, the biomass would be instantaneously exposed to the desired pressure and temperature, instead of a gradual increase to the desired temperature. Higher degrees of carbonization, lower cellulose crystallinity, improved hexagonal graphene sheets, surface hydrophobic characteristics, and higher thermal stability were observed at elevated temperatures in products from semi-continuous HTC when compared with products from batch operation. Reaction pathways were proposed for both batch and semi-continuous operations on the basis of physical and chemical characterization results. For HTC at 260 °C, the proposed semi-continuous system showed approximately 3% higher carbon content in the obtained hydrochar and a 25-min reduction in required time to reach 260 °C. The promising conclusion of these results is that by introducing continuous systems in HTC, not only will the time of the process cycle decrease, it will also achieve higher degrees of carbonization.