Efficient ternary catalyst system for the copolymerization of lactide, epoxides and CO2: new insights into the cooperative mechanism

Ternary catalyst systems (TCSs) are an emerging type of catalyst for the synthesis of multiblock copolymers of lactide (LA), epoxides and CO2. For our previous TCS (SalenCoIII-dinitrophenol (DNP), SalenCoII and PPNCl; TCS I), although multiblock copolymers could be successfully prepared from mixed monomers, the low activity from SalenCoII prevents TCS I from being further applied. In this work, a new homogeneous TCS (TCS III) is presented with two substitution strategies of SalenCoII. TCS IIIa consists of SalenCoIII-DNP, SalenCoIII-difluorothiophenol (DFTP) and PPNCl, while TCS IIIb contains SalenCoIII-DNP, oxygen and PPNCl. Compared to TCS I, TCS III showed higher activity (for TCS IIIa, TOFPO increased from 27 h−1 to 231 h−1), and remained active even under diluted conditions ([Cat] : [PO] = 1 : 5000), while TCS I lost activity when the ratio was over 1 : 2500. The microstructure of the resultant copolymer was analyzed in detail, the low average chain length being consistent with its thermal property. SalenCoIII-DFTP is different from SalenCoIII-DNP in the X-axial ligands: the thiophenol endows SalenCoIII with special catalytic property, contributing to the higher activity of TCS IIIa. In TCS IIIb, SalenCoII is replaced by the cocatalyst of oxygen, which is beneficial for reduction of SalenCo loading. The results of the TCSs provide key insights into the copolymerization mechanism of LA, epoxide and CO2, and show promising implications for the design of future catalytic systems.