Copolymerization of propylene and 1-hexene in the presence of homogeneous metallocene catalysts

2004 
The copolymerization of propylene and 1-hexene initiated by isospecific catalytic systems containing ansa-metallocene complexes with a C 2 symmetry, rac-Me 2 si(Ind) 2 ZrCl 2 and rac-Me 2 Si(4-Ph-2-Me-Ind) 2 ZrCl 2 , and a syndiospecific catalytic system based on a C s symmetric complex Ph 2 C(Cp)(Flu)ZrCl 2 was studied. Polymethylaluminoxane or a mixture of polymethylaluminoxane and Al-i-Bu 3 was used as a cocatalyst. The addition of small amounts of 1-hexene to the reaction mixture brings about activation of isospecific catalytic systems. The activity of 1-hexene in copolymerization varies in the sequence: rac-Me 2 Si(Ind) 2 ZrCl 2 < rac-Me 2 Si(4-Ph-2-Me-Ind) 2 ZrCl 2 < Ph 2 C(Cp)(Flu)ZrCl 2 . It was shown that the resulting copolymers are characterized by a monomer unit distribution close to random (r 1 r 2 = 0.7-1.9). An optimum Al-i-Bu 3 : Zr ratio ensuring a marked reduction in the consumption of polymethylaluminoxane with a concomitant increase in the copolymer yield was determined. It was shown that the incorporation of even small amounts of 1-hexene (0.9-12.0 mol %) into PP chains leads to a decrease in its melting temperature and degree of crystallinity and causes an appreciable rise in the elasticity and impact strength of the final polymers.
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