Sapphire-Supported Nanopores for Low-Noise DNA Sensing

Solid-state nanopore sensors have broad applications from single-molecule biosensing to diagnostics and sequencing. Prevalent nanopore sensors are fabricated on silicon (Si) substrates through micromachining, however, the high capacitive noise resulting from Si conductivity has seriously limited both their sensing accuracy and recording speed. A new approach is proposed here for forming nanopore membranes on insulating sapphire wafers by anisotropic wet etching of sapphire through micro-patterned triangular masks. Reproducible formation of small membranes with an average dimension of ~10 μm are demonstrated. For validation, a sapphire-supported (SaS) nanopore chip, with a 100 times larger membrane area than silicon-supported (SiS) nanopore, showed 130 times smaller capacitance (10 pF) and ~2.5 times smaller rootmean-square (RMS) noise current (~20 pA over 100 kHz bandwidth). Tested with 1k bp double-stranded DNA, the SaS nanopore enabled sensing at microsecond speed with a signal-to-noise ratio of 21, compared to 11 from a SiS nanopore. This SaS nanopore presents a manufacturable platform feasible for biosensing as well as a wide variety of MEMS applications.