High Precision Tuning Device of Microwave Cavity Filter Based on Hand-eye Coordination

2019 
Based on the structure and dynamic tuning characteristics of the microwave cavity filter, the method of vision assisting mechanical arm motion is used for tuning. In order to meet the flexibility and high precision requirements of the microwave cavity filter tuning system, the thesis improves image recognition and hand-eye coordination methods. Image recognition using Otsu method for image segmentation, the relative 3d position coordinates of the target screw are obtained by edge fitting circle and image sharpness, and the screw angle was extracted by dynamically obtaining the screw groove thread area, which was used to improve the applicability and accuracy of screw positioning and thread angle extraction. The hand-eye coordination part proposes a hand-eye coordination method based on image feedback. Through the feedback of the image, the PID control robot arm is continuously moved to make the screw center and the image center overlap to achieve hand-eye coordination. The experimental results show that compared with the traditional hand-eye calibration method, the method takes less time and has lower hand-eye coordination error, which greatly improves the flexibility and precision of the tuning system. Based on the improved method of image recognition and hand-eye coordination, it can realize accurate and fast tuning of microwave cavity filter, and it also has certain guiding significance for the tuning of similar industrial equipment.
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