Nanoparticles for solid rocket propulsion

The characterization of several differently sized aluminium powders, by BET (specific surface), EM (electron microscopy), XRD (x-ray diffraction), and XPS (x-ray photoelectron spectroscopy), was performed in order to evaluate their application in solid rocket propellant compositions. These aluminium powders were used in manufacturing several laboratory composite solid rocket propellants, based on ammonium perchlorate (AP) as oxidizer and hydroxil-terminated polybutadiene (HTPB) as binder. The reference formulation was an AP/HTPB/Al composition with 68/17/15% mass fractions respectively. The ballistic characterization of the propellants, in terms of steady burning rates, shows better performance for propellant compositions employing nano-aluminium when compared to micro-aluminium. Results obtained in the pressure range 1-70 bar show that by increasing the nano-Al mass fraction or decreasing the nano-Al size, larger steady burning rates are measured with essentially the same pressure sensitivity.