Ultra-grain refinement and enhanced low-temperature superplasticity in a friction stir-processed Ti-6Al-4V alloy

Abstract An ultrafine microstructure consisting of α grains (~ 0.51 µm) and a small amount of β phase was successfully achieved in a friction stir-processed (FSPed) Ti-6Al-4V alloy. The fraction of high angle grain boundaries (HAGBs) with random crystallographic orientations reached 89.3% revealed that dynamic recrystallization was responsible for the ultra-grain refinement mechanism during friction stir processing (FSP). Low-temperature superplasticity (LTSP) of such an ultrafine microstructure was demonstrated in the temperature range of 550–650 °C and strain rates of 1 × 10 −4 –3 × 10 −3 s −1 . Specifically, an extremely superior LTSP of 1130% was achieved at 600 °C and 3 × 10 −4 s −1 , which was explained by means of the ultrafine equiaxed grains, a large proportion of HAGBs with random orientations as well as the presence of β phase. The predominant superplastic deformation mechanism was considered as grain boundary sliding associated with grain boundary diffusion.