Fabrication and high heat flux testing of plasma sprayed beryllium ITER first wall mock-ups

Abstract Plasma-sprayed beryllium ITER first wall mock-ups have survived 3000 thermal fatigue cycles at 1 MW/m 2 without damage during testing at the Plasma Materials Test Facility at Sandia National Laboratory in New Mexico. This heat flux level is twice the expected design heat flux for ITER first wall modules. Plasma sprayed beryllium mock-ups were vacuum plasma sprayed at the Los Alamos National Laboratory's Beryllium Atomization and Thermal Spray Facility. Results will be reported on the fabrication, high heat flux testing and post-mortem analysis of two beryllium plasma sprayed mock-ups (1) beryllium plasma sprayed directly on a CuNiBe heat sink and (2) beryllium plasma sprayed on a compliant layer of aluminum which was explosion-bonded to a CuCrZr copper heat sink. The high heat flux tests utilized the 30 kW Electron Beam Test System at a Sandia National Laboratory.