Influence of Equal Channel Angular Pressing Passes on the Microstructures and Tensile Properties of Mg-8Sn-6Zn-2Al Alloy

An I-phase containing Mg-8Sn-6Zn-2Al (wt %; TZA862) alloy was fabricated and subjected to different number of passes of equal channel angular pressing (ECAP) processing at 300 °C. The results showed that the alloys exhibited a bimodal microstructure, which consisted of fine dynamically recrystallized (DRX) grains and coarse non-DRX grains. When increasing the number of ECAP passes from 2 to 6, the fraction of DRX grains and the dispersed second phase particles subsequently increase. However, the fraction and particles then decrease once the number of ECAP passes increases to 8. After 6 ECAP passes, remarkable grain refinement was achieved and increasing the number of passes to 8 cannot further refine the microstructure. Furthermore, the alloys having undergone ECAP exhibited a strong ED-tilted texture, the intensity of which increased with an increase in the number of ECAP passes. The ultimate tensile strength (UTS; 338 MPa) and elongation (El.; 14.2%) of the alloy processed with 6 ECAP passes were considerably higher compared to those of the other materials that had undergone ECAP. These significant enhancements were attributed to extensive grain boundary strengthening, precipitation strengthening and a higher work-hardening capacity.