Optimal periodic replacement for a deteriorating production system with inspection and minimal repair

Abstract Here we discuss an inspection policy model for a deteriorating production system with minimal repair. A minimal repair is resorted to as and when the system is found to be in a failed state during an inspection unless it is apre-set overhaul/replacement time in which case the system is overhauled or replaced. Using a dynamic programming formulation, and assuming that the cost of minimal repair is a non-decreasing function of age, we arrive at the optimal inspection time that maximizes the profit per unit time for a given overhaul/replacement time. The procedure is then extended to determine the optimal periodic overhaul/replacement time and the corresponding optimal number of inspections and their schedule.