Interactions between lead-zirconate titanate, polyacrylic acid, and polyvinyl butyral in ethanol and their influence on electrophoretic deposition behavior.

Electrophoretic deposition (EPD) is an attractive method for the fabrication of a few tens of micrometer-thick piezoelectric layers on complex-shape substrates that are used for manufacturing high-frequency transducers. Niobium-doped lead–zirconate titanate (PZT Nb) particles were stabilized in ethanol using poly(acrylic acid) (PAA). With Fourier-transform infrared spectroscopy (FT-IR), we found that the deprotonated carboxylic group from the PAA is coordinated with the metal in the perovskite PZT Nb structure, resulting in a stable ethanol-based suspension. The hydroxyl group from the polyvinyl butyral added into the suspension to prevent the formation of cracks in the as-deposited layer did not interact with the PAA-covered PZT Nb particles. PVB acts as a free polymer in ethanol-based suspensions. The electrophoretic deposition of micro- and nanometer-sized PZT Nb particles from ethanol-based suspensions onto electroded alumina substrates was attempted in order to obtain uniform, crack-free deposits. Th...