On the reliability of residual stress measurements in polycarbonate samples by the hole drilling method

Abstract The present study introduces a procedure to analyze residual stresses in polymer materials using the hole drilling method. This method is widely applied in metallic materials, however its application in polymer materials is not straightforward. In previous work [1, 2], the experimental set-up was improved to gain reproducible results, however, in-depth analysis of the reliability of measurements was not conducted. In order to gain appropriate information, a known loading stress was introduced in bending samples made of polycarbonate. By measuring the total stresses in the samples and comparing them with theoretical expectations, it is shown that the hole drilling method delivers reliable results and has a high potential for residual stress analysis in a variety of polymer materials. Based on this approach, it is shown that the resistance to environmental stress cracking of polycarbonate can be significantly improved by introducing compressive residual stress states.