Droplet morphologies on particles with macroscopic surface roughness.

The equilibrium configuration of liquid droplets on the surface of macroscopically rough solid particles was determined by numerical simulations using the volume-of-fluid (VOF) method. The fractional surface coverage of the particle as a function of the droplet size, equilibrium contact angle, and the particle surface roughness amplitude and correlation length has been systematically investigated. Droplet size and contact angle were found to generally have a stronger effect on surface coverage than particle surface roughness. Because of droplet coalescence, a relatively large variation in surface coverage was observed for any given total liquid volume, particularly for larger values of the equilibrium contact angle.