Experimental investigation on shell-side performance of a novel shell and tube oil cooler with twisted oval tubes

Abstract The lubrication oil cooler is widely used in many industries. The lubrication oil is usually operated in a laminar state with Reynolds number less than 1000 due to its high viscosity characteristic. It is hard to augment the heat transfer performance of high viscosity fluids without obvious pressure drop. A lot of researches have been conducted on the shell-side heat transfer and fluid flow characteristics of twisted oval tube heat exchangers. However, the previous study mainly focused on the high Reynolds number regime and the correlations obtained are not suitable for low Reynolds flow. In the present paper, a novel self-supported shell-and-tube oil cooler with twisted oval tube bundles (OCTT) is designed. Experiments are conducted to investigate the shell-side heat transfer and pressure drop of OCTT compared to the conventional shell-and-tube oil cooler with round tube bundles (OCRT) in low Reynolds number flow. The experimental results indicate that at identical oil volume flow rate, the shell-side pressure drop of OCTT is lower than that of OCRT. Furthermore the shell-side heat transfer coefficient per unit pressure drop of OCTT is larger than OCRT. The empirical equations for Nusselt number and friction coefficient of OCTT in low Reynolds number ranging of 50–600 are also deduced from the experimental data, which could provide a beneficial guidance for the design of OCTT.