The Basis for Reliability-Based Mechanical Properties of Structural Aluminium Alloys

Adequate knowledge of mechanical properties and their statistical description is the basis for performing reliable verification of design methods and design of structures in general. The probabilistic design approach implemented in Eurocodes requires statistical data on all variables used in the design procedure. Although aluminium was introduced in structural Eurocodes more than four decades ago (ENV), the statistical database of mechanical properties is still inadequate. To provide a reliable statistical background, data collection was performed concerning aluminium products mainly found in the European market, within the last 20 years regarding certificates from the aluminium industry and 30 years regarding data from the research community. The collected data include aluminium alloy series 1xxx, 5xxx, 6xxx, and 7xxx, mainly extruded, and relevant mechanical properties such as 0.2% proof strength, ultimate strength, Young’s modulus, and Poisson’s ratio. They were fit to distributions, and relevant fractiles were determined, along with an analysis of nominal to characteristic and design value ratios. Variation of ratios obtained shows that that the majority of nominal values are economical and reliable. However, certain adjustments to nominal values are required to achieve a uniform reliability level in terms of the choice of alloy and temper.