CFPC material characteristics and SLS prototyping process

Purpose – The purpose of this paper is to characterize the material properties of carbon fiber polyamide composite (CFPC) used in a 3D rapid prototyping process based upon selective laser sintering (SLS) and demonstrate that the SLS process introduces a bias in the micro‐fiber orientation such that the CFPC solid is an orthotropic structural material.Design/methodology/approach – Material coupons for tensile tests from each of the orthogonal planes are created using the SLS process. After tensile testing, the coupons are examined under scanning electron microscopy to verify the micro‐fiber orientation bias. A complex 3D structure developed utilizing the CFPC material is subjected to modal testing to extract the natural frequencies. These frequencies are compared to predictive numerical analysis results from computer‐aided engineering (CAE) software to validate the coupon test results.Findings – This paper proves that the CFPC solid material is orthotropic after the SLS process and that the process itself ...