Experiment and Numerical Simulation on Grouting Reinforcement Parameters of Ultra-Shallow Buried Double-Arch Tunnel

For an ultra-shallow buried double-arch tunnel with a large cross-section, the arching effect is difficult to form in surrounding rock, and grouting method is often adopted to reinforce the surrounding rock. Hence, examining the grouting reinforcement parameters is of great significance for potential failure and collapse prevention. The land part of Haicang undersea tunnel was selected as a case study; laboratory experiments, theoretical analysis, and numerical simulation were performed to determine the grouting solid strength and grouting reinforcement parameters. The effects of different water–cement ratios on slurry fluidity, setting time, bleeding rate, and sample strength were studied by laboratory experiments. A method was proposed to determine the shear strength parameters of grouted surrounding rock through the grout water–cement ratio and the unconfined compressive strength of the rock mass. Numerical simulations were performed for grouting reinforcement layer thickness and the water–cement ratios. The deformation and stability law of tunnel surrounding rock and its influence on surrounding underground pipelines were obtained considering the spatial effect of tunnel excavation and grouting reinforcement. The reasonable selection range of grouting reinforcement parameters was proposed. The initial setting time and bleeding rate of cement slurry increased with the increasing water–cement ratio, while the viscosity of cement slurry and sample strength decreased with the increasing water–cement ratio. The shear strength parameters of grouted surrounding rock were determined by the water–cement ratio of grout and unconfined compressive strength of rock mass before grouting. When the thickness of grouting reinforcement layer h = 1.5 m and the water–cement ratio of grout was suggested η = 0.85, the surface settlement, the deformation of the vault, and the deformation of the nearby pipeline all met the design. Moreover, the construction requirements were more economical. Research results can provide a reference for the selection of grouting reinforcement parameters for similar projects.