Analysis of the Al and Ti additions influences on phases generation and damage in a hot dip galvanizing process

Abstract Cheap iron-based alloys, such as Ductile Cast Irons (DCIs) and low carbon steels, are more and more used in the mechanical field because they are characterized by good strength and good workability. However, the low value of electrochemical potential of low carbon steel leads to quick environmental corrosion that can compromise the operative life of mechanical components. Therefore, it is important to protect them against corrosion even for safety and reliability reasons. The use of a traditional protection technique, like Hot Dip Galvanizing (HDG), allows low costs too. In this work, the phase formation during HDG process is presented and discussed. In particular, the influence of Al and Ti additions on the pure Zn bath is shown in the metallographic analysis, presenting also the results of pure Zn bath.