Data classification and performance evaluation for the most commonly-used univariate alarm systems

Abstract Alarm systems are critically important for safe and efficient operations of industrial plants, but many industrial alarm systems are suffering from too many nuisance alarms. This paper proposes a method to classify normal and abnormal data segments and evaluate performance indices for the most commonly used univariate alarm systems. The proposed method consists of three steps. First, piece-wise linear representations are exploited in separating historical data samples of an analog process variable configured with alarms into data segments with same qualitative trends. Second, data segments are classified into normal, abnormal and unclassified conditions via a mean hypothesis test; a required assumption is that data segments in normal and abnormal conditions have different mean values being distinguishable from alarm thresholds. Third, based on the normal and abnormal data, performance indices of univariate alarm systems are calculated, including two newly formulated ones as the false alarm duration ratio and the missed alarm duration ratio. The effectiveness of the proposed method is illustrated by numerical and industrial examples.