A High-Reliability Redundancy Scheme for Design of Radiation-Tolerant Half-Duty Limited DC-DC Converters

Redundancy techniques are commonly used to design radiation- and fault-tolerant circuits for space applications, to ensure high reliability. However, higher reliability often comes at a cost of increased usage of hardware resources. Triple Modular Redundancy (TMR) ensures full single fault masking, with a >200% power and area overhead cost. TMR/Simplex ensures full single fault masking with a slightly more complicated circuitry, inefficient use of resource and a >200% power and area overhead cost, but with higher reliability than that of TMR. In this work, a high-reliability Spatial and Time Redundancy (TR) hybrid technique, which does not abandon a working module and is applicable for radiation hardening of half-duty limited DC-DC converters, is proposed and applied to the design of a radiation-tolerant digital controller for a Dual-Switch Forward Converter. The technique has the potential of double fault masking with a <2% increase in resource overhead cost compared to TMR. Moreover, for a Simplex module failure rate, λ, of 5%, the Reliability Improvement Factor (RIF) over the Simplex system is 20.8 and 500 for the proposed technique’s two- and three-module implementations, respectively, compared to a RIF over the Simplex system of only 7.25 for TMR and 14.3 for the regular TMR/Simplex scheme.