Friction and wear of highly stressed thermoplastic bearings under dry sliding conditions

Abstract The friction and wear behavior of sliding bearings made from high temperature thermoplastics was investigated to determine the possibility of dry sliding applications. A test apparatus for plain bearing testing was designed and built to enable load, speed, and temperature to be controlled and temperature, friction and wear to be continuously monitored. Bulk material bearings (polyaryletherketone-based composites and neat polybenzimidazole) and metal-thermoplastic compound bearings with a sliding layer of polyetheretherketone were investigated. Their suitability for dry sliding bearing applications was assessed using the values of friction coefficient, wear rate and friction induced temperature. In general, the operating performance is mainly influenced by the operating conditions and the precise construction of the bearing. A fiber reinforcement of the thermoplastic matrix is necessary at high loads, whereas it is unnecessary at low loads. A further increase of the operational limits is made possible by improving the heat conduction from the contact area, as comparison with results of pin-on-disk investigations indicates. The materials tested provide operation of dry sliding bearings to temperatures over 200°C.