Multi-robotic Composite Production of Complex and Large-Scaled Components for the Automotive Industry

For the automotive industry, automated composite manufacturing via state-of-the-art Automated Fibre Placement (AFP) or Automated Tape Laying (ATL) is of limited interest due to moderate cycle times and limitations concerning applicable reinforcement materials. The novel Advanced Ply Placement (APP) on the other hand offers a high degree of freedom concerning fabric utilization. A unique multi-robotic handling process allows the APP to process dry fibers as well as pre-impregnated fibers with a large variety of fiber areal weights and fabric types. With the APP approach, automated, wrinkle free placement of wide, unidirectional fabrics onto complex, double curved geometries is possible.